Marine Hydraulics International, LLC
CourtArmed Services Board of Contract Appeals
Date FiledAugust 6, 2026
Docket63429, 63511
JudgeMcLish
StatusPublished
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Full Opinion
ARMED SERVICES BOARD OF CONTRACT APPEALS
Appeals of - )
)
Marine Hydraulics International, LLC ) ASBCA Nos. 63429, 63511
)
Under Contract No. N00024-19-C-4450 )
APPEARANCE FOR THE APPELLANT: James A. Kelley, Esq.
James A. Kelley & Associates
Washington, DC
APPEARANCES FOR THE GOVERNMENT: Tracey R. Rockenbach, Esq.
Acting Navy Chief Trial Attorney
Merideth N. Mendenhall, Esq.
Michael S. Habashy, Esq.
Trial Attorneys
OPINION BY ADMINISTRATIVE JUDGE MCLISH
Appellant Marine Hydraulics International, LLC (MHI) appeals from a Navy
contracting officer’s final decision, denying three claims arising from a contract for the
restoration of the USS Gunston Hall. The parties agreed that we would only address
entitlement at this stage. We held a four-day hearing and received post-hearing
briefing. We sustain the appeals in part and deny them in part.
FINDINGS OF FACT
I. The Contract
On February 1, 2019, the Navy awarded MHI firm-fixed-price Contract
No. N00024-19-C4450 for repair and alterations onboard the USS Gunston Hall
(LSD 44), a Whidbey Island Class dock landing ship. The Navy’s Mid-Atlantic
Regional Maintenance Center would administer the contract. (R4, tab 1) Most of
the work, and most of the events relevant here, occurred while the ship was in dry
dock in Norfolk, Virginia.
As relevant here, the contract required MHI to perform the work that was
set out in specified “work items” (R4, tab 1 at 35). Among them were items for
preservation work (blasting and coating) of the freeboard and underwater hull (R4,
tab 2 at 3082-83, 3086-87), the installation of a new stern flap on the aft end of the
ship (id. at 169-70), extensive work on the Gunston Hall’s controllable pitch
propeller (id. at 1743-77), and repair of the starboard rudder (id. at 2953-55, tab 6
at 4580-86).
MHI subcontracted the drydocking and much of the dry dock work items to
Colonna’s Shipyard, Inc. (CSI) via a purchase order (R4, tab 483). CSI in turn
subcontracted some of that work to others, including International Marine &
Industrial Applications, LLC (IMIA) (R4, tab 508). For ease of reference, we will
sometimes refer to MHI and its subcontractors collectively as MHI.
CSI submitted a certified claim to MHI on February 16, 2022 (R4, tab 92),
which MHI passed through to the Navy via its certified claim to the contracting
officer on February 25, 2022 (R4, tab 91). The submission asserted seven separate
claims for relief, three of which the contracting officer denied and are at issue
here.
II. The Freeboard Blasting
The contract required MHI to prepare the outside of the ship for new exterior
coatings and required removal of the existing coating by abrasive blasting (R4, tab 2
at 3086-87; tab 1410 at 22042; tr. 1/53:16-23, 2/47:4-6, 50:3-12). MHI subcontracted
this work to CSI, which in turn subcontracted it to IMIA (R4, tabs 483 (line item 91),
511 at 39-40 (line items 50-51)). IMIA elected to use an abrasive grit, which it would
blast at the exterior of the hull to achieve the required surface preparation (tr. 1/49:19-
50:24). The contract required the use of proper containment methods to prevent the
grit from escaping the work area and getting into the air or water (tr. 2/53:22-54:6).
When IMIA began blasting the hull, it discovered that the hull’s exterior
structural plating was so degraded in places that the blasting was puncturing the metal,
allowing grit into the interior of the ship. This occurred in the “freeboard,” which is
the above-water part of the hull. One place affected by the grit penetration was the
state room of the Gunston Hall’s Executive Officer. Each time a penetration occurred,
IMIA had to stop blasting, assess the damage, and clean the invasive grit from the
ship’s interior. (R4, tabs 829, 831; app. supp. R4, tab 12; tr. 1/49:9-51:18, 2/53:2-21,
55:13-56:6)
When the unexpected hull penetrations began, IMIA prepared “condition found
reports” (CFRs), which were passed up to the Navy through CSI and MHI. The CFRs
advised that the hull breaches were occurring due to the deteriorated condition of the
steel substrate, continued blasting would cause additional holes and that IMIA was
cleaning affected areas inside the ship. They further stated that IMIA would document
its labor hours and submit a quote when it knew the full impact. (R4, tabs 597, 828-
30)
2
MHI recommended that the Navy issue a “request for contract change” (RCC) 1
for the contractor to “provide additional rover/s during blasting operations, to quickly
identify any breaches and minimize potential of damages” and to “[c]ompensate
[contractor] for cleaning of spaces affected by structural breaches due to blasting” (R4,
tab 829 at 5775). In other words, under the proposed change, IMIA would station
individuals inside the ship who would watch for hull penetrations. These “rovers”
would quickly call a halt to the blasting in the affected areas and thereby minimize the
amount of necessary cleanup inside the ship (see tr. 2/55:16-56:12, 67:6-68:5). The
CFRs indicated that MHI and its subcontractors considered this work to be
“Growth/New Work” (R4, tabs 597, 829).
The Navy’s Project Manager, Sam Samonte (PM Samonte), responded that
blasting should continue and directed the issuance of an RCC “to add additional rover
to quickly identify breaches, clean up once breach[es] occur and submit report with
repair recommendations” (R4, tab 828 at 5777). The Navy then issued RCC 539G,
which sought MHI’s price proposal to add a requirement to “[p]rovide additional
personnel to walk the interior of the ship during blasting evolution and clean up when
a breach of the ship occurs. Submit report with damage and a recommended repair to
the SUPERVISOR if a breach occurs.” (R4, tab 1814) In the meantime, MHI was to
continue abrasive blasting (R4, tab 828 at 5777-78; tr. 1/58:3-59:15).
An RCC is not itself a change to the contract. Rather, it triggers an obligation
by the contractor to submit a price proposal (R4, tab 1 at 38-39). RCC 539G stated
that it was “for pricing only” (R4, tab 1814). Only the contracting officer is authorized
to make contract changes and the contract expressly provides that “[i]n the event the
contractor effects any change at the direction of any person other than the Contracting
Officer, the change will be considered to have been made without authority and no
adjustment will be made in the contract price to cover any increase in charges incurred
as a result thereof” (R4, tab 1 at 39-40). 2 PM Samonte was not a contracting officer.
1
The Navy can generate an RCC when there is growth work or new work which
has been “validated and fully scoped.” The contractor is required to submit
a Change Order Price Analysis (COPA) within seven calendar days of RCC
issuance. RCCs are formalized via a contract modification or Technical
Direction Letter. (R4, tab 1 at 38-39; tr. 4/48:12-20)
2
The full clause (Section C, Paragraph 1.14) states:
AUTHORIZED CHANGES ONLY BY THE CONTRACTING
OFFICER -
No order, statement, or conduct of Government personnel who
visit the Contractor’s facilities or in any other manner
communicates with Contractor personnel during the performance
3
MHI prepared the required pricing proposal for RCC 539G (R4, tabs 1811-13).
In the interim, as directed by PM Samonte, the blasting continued (tr. 3/163:3-9).
Halting the blasting operations while the RCC was being negotiated was unacceptable
to Mr. Samonte. He also found it unacceptable to continue blasting without
monitoring for and cleaning up after hull breaches (tr. 3/163:10-164:1, 164:18-22,
1/65:3-66:4). This necessitated that IMIA provide the rovers and perform the cleanups
before the proposed contract change was finalized (tr. 2/65:6-66:2). That is what
IMIA did (tr. 2/57:7-19, 79:9-15). The evidence indicates that IMIA provided rovers
and cleanup personnel for this purpose for at least some period of time, the specifics of
which are disputed (app. supp. R4, tab 32; app. demonstrative ex. 4; R4, tab 1813;
tr. 2/67:6-68:5, 83:5-24). 3
In the meantime, the parties attempted to negotiate pricing for RCC 539G
(tr. 4/48:8-20). After a “scoping” session with MHI, however, the Navy’s contracting
officer, Myra Jackson (CO Jackson), “voided” RCC 539G (R4, tab 1815; tr. 1/63:15-
23, 73:8-16). CO Jackson testified that she voided it because “the maintenance team
did not concur with MHI’s pricing. We couldn’t come to an agreement and we didn’t
have the funding to support it” (tr. 4/53:4-8). She also testified that she could not
properly price the proposed change because the amount of additional work that would
of this contract shall constitute a change under the “Changes”
clause of this contract. The Contractor shall not comply with any
order, direction or request of Government personnel unless it is
issued in writing and signed by the Contracting Officer, or is
pursuant to specific authority otherwise included as a part of this
contract. The Contracting Officer is the only person authorized to
approve changes in any of the requirements of this contract and,
notwithstanding provisions contained elsewhere in this contract,
the said authority remains solely the Contracting Officer’s. In the
event the contractor effects any change at the direction of any
person other than the Contracting Officer, the change will be
considered to have been made without authority and no
adjustment will be made in the contract price to cover any
increase in charges incurred as a result thereof. The only
exception to this is if the contractor is ordered to stop for a safety
reason.
(R4, tab 1 at 39-40)
3
As we are addressing entitlement only, we do not resolve here the parties’ disputes
over the precise amount of labor IMIA expended on these tasks, which is an
issue for the quantum stage. We find only that IMIA provided some amount of
the work for which MHI contends it is entitled to an equitable adjustment.
4
be necessary was uncertain (tr. 4/49:16-50:8). In a later email, she indicated that it
was voided due to lack of funding (app. supp. R4, tab 29). Whatever the precise
reason, CO Jackson did not void the RCC because the work specified in the RCC was
unnecessary or was already required by the contract. To the contrary, she left the
impression on MHI and its subcontractors that the Navy would modify the contract
when the work was completed and the final costs known (tr. 1/63:15-23, 73:18-24,
2/58:16-60:21, 79:7-20).
At the time of the RCC negotiation, CO Jackson was aware that MHI was
already providing rovers and performing cleanup at PM Samonte’s direction and
would continue to do so because it was necessary work. While her testimony about
what she knew at the time was somewhat evasive (tr. 4/76:1-10, 77:9-15, 78:3-13,
78:25-79:17, 80:2-25, 81:1-10), it is implausible that she could have held a scoping
session about RCC 539G without learning that the blasting was continuing and that
this necessitated rovers and cleanup inside the ship. The RCC itself made clear that
this work was needed during the blasting and the contracting officer must have been
aware that the blasting had not stopped, as such a halt in operations would have been a
major development that would not escape her attention. She also must have known
that the need for rovers and interior cleanup would continue whether or not a contract
modification was finalized (tr. 4/81:1-10).
When the contracting officer “voided” the RCC, therefore, she did not expect
that work to stop but rather understood that it had to continue. The contracting officer
made clear in her testimony that she deferred to the PM on all technical matters,
including what work needed to occur (tr. 4/53:9-54:11, 61:12-62:2, 4/42:10-11). PM
Samonte had clearly decided that the work described in the RCC had to be done and
could not stop, and CO Jackson did not countermand that decision even as she voided
the RCC. She never directed that the work stop (tr. 1/64:20-25, 66:12-19, 73:18-24,
2/60:12-15, 128:23-129:6). Considering all of the circumstances, we find that the
contracting officer agreed with and adopted, at least implicitly, PM Samonte’s
determination that the rovers and cleanup work were necessary and should be
performed.
After the contracting officer voided the RCC, PM Samonte continued to direct
MHI to proceed with the blasting, providing rovers and cleaning up the ship interior
when there were breaches (tr. 1/63:15-23, 64:25-65:2). The Navy directed MHI to
continue submitting CFRs documenting the hull breaches (tr. 2/129:25-130:11,
4/81:1-10). Had MHI stopped blasting operations because of the absence of an agreed
contract modification, PM Samonte would have considered MHI to be performing
deficiently and issued notices to that effect (tr. 1/65:9-66:4, 3/163:17-164:22).
Accordingly, IMIA continued blasting and continued to employ rovers to spot grit
penetrations and other personnel to clean up when penetrations occurred
(tr. 1/64:25-65:2, 2/79:9-20, 67:2-68:18, 3/162:14-163:16). PM Samonte’s actions
5
were consistent with the impression left by the contracting officer that she recognized
that rovers and cleanup were additional work for which MHI should be compensated
once the costs could be quantified and the modification priced (tr. 1/63:15-23).
IMIA submitted additional CFRs advising that the grit penetrations were
continuing to occur and that it would need to be compensated for the additional labor it
was incurring to provide the rovers and cleaners (app. supp. R4, tabs 19-20;
tr. 2/60:22-61:13). MHI again requested an RCC (app. supp. R4, tab 22; tr. 1/67:17-
68:1, 3/165:1-6)). The Navy did not respond for approximately two months, by which
time the blasting operations were completed (app. supp. R4, tab 22). PM Samonte
could not explain the two-month delay (tr 3/165:8-166:11). When he eventually
responded, PM Samonte changed his position and rejected MHI’s request for
compensation on the ground that the contract had all along required the contractor to
protect the interior of the ship from grit intrusions (app. supp. R4, tab 22).
Nothing in the solicitation or the contract put MHI or its subcontractors on
notice that the ship’s freeboard was deteriorated to the point that it would fail during
abrasive blasting. The contract did not require any structural repairs to the freeboard
or an assessment of whether any replacement or repair of the hull plating was
necessary. (R4, tab 2 at 3082-83; tr. 1/46:25-47:6, 76:15-17, 2/50:13-21) Nor did the
contract contemplate that containment measures would be necessary to prevent grit
from entering the ship; the prescribed containment measures were designed to protect
the external environment and would not have been effective at preventing the blast
media from penetrating the ship (tr. 1/69:13-70:22, 2/53:22-54:6, 63:17-65:5, 70:23-
71:18). During the blasting work, the Navy never took issue with the blasting and
containment methods IMIA employed, nor did it contend that MHI should have
anticipated the hull failures or otherwise was at fault for the hull failures or the grit
penetrating the ship’s exterior (tr 1/70:23-71:10, 2/62.24-63:5, 4/179:25-180:20).
The Navy eventually modified the contract to require MHI to repair the
deteriorated freeboard plating and to compensate it for that extra work (app. Supp. R4,
tabs 25, 33; tr. 1/71:11-12, 2/72:19-73:23). MHI was directed not to include the costs
of the rovers and interior cleanup in its price proposals for the steel repairs, and it did
not include those costs (tr. 2/73:24-74:8, 74:12-75:16, 130:15-131:21, 3/177:16-
178:22). Thus, while MHI was compensated for repairing the steel that failed during
the blasting, it was not compensated for the work it did to deal with the penetration of
the blasting grit into the ship’s interior that resulted from the steel failures.
MHI submitted a claim seeking compensation for the alleged additional cost of
supplying the rovers and performing the cleanups necessitated by the grit penetrations
through the freeboard plating (R4, tabs 91-92 at 5683-86). The contracting officer
denied the claim on the ground that the alleged additional work had not been
authorized by the contracting officer. The contracting officer’s decision did not
6
address the question of whether the work at issue had been required by the original
contract. (R4, tab 94 at 5717)
III. The Stern Draft Marks
In addition to repair work, the contract also tasked MHI to make certain
alterations to the ship. One of those tasks was to fabricate and install a “stern flap”
at the aft end of the Gunston Hall (R4, tab 2 at 169-70). The stern flap was a wedge-
shaped, horizontal structure designed to make the ship more fuel efficient by reducing
underwater turbulence (R4, tab 2020; 3/283:4-24, 108:7-16).
As MHI neared completion of the stern flap installation, the Navy voiced a
concern that the stern flap did not have draft marks (R4, tab 1041; tr. 1/86:23-87:11).
Draft marks are numerical markings on a ship’s hull that are used to indicate the depth
of the ship under the water (i.e., the ship’s draft). Prior to the installation of the stern
flap, the Gunston Hall had visible draft marks on its transom, which is the vertical
surface at the rear of the hull (tr. 1/82:16-83:7). The contract did not require the
removal of those marks and MHI did not remove them. The stern flap, however,
covered the existing marks, rendering them no longer visible. (Tr. 1/83:9-14, 3/288:8-
289:22)
In response to the Navy’s concern, MHI took the position that the contract did
not require the installation of draft marks on the stern flap (R4, tabs 1040, 1041). The
Navy disagreed and the parties argued their respective positions to each other in
writing and in meetings (R4, tabs 1040, 1044, 1750, 2020). Over MHI’s objections,
the Navy unilaterally directed MHI to install draft marks on the new stern flap (R4, tab
1040; tr. 1/97:9-14). After further discussion about the details, MHI fabricated and
installed the draft marks as directed (tr. 1/97:15-98:7, 98:19-100:12, 127:10-12). To
do this, MHI had to remove certain coatings that had already been applied to the stern
flap, install the draft marks and then reapply the coatings (tr. 1/99:3-100:4, 4/183:13-
184:8, 187:5-188:5). MHI contends that this delayed achievement of a key contract
milestone—the “undocking” of the ship from dry dock and its return to the water—and
resulted in additional costs, including extended drydock costs.
Several contract documents are relevant to whether the contract required the
new draft marks. First is the work item that required the installation of the stern flap,
which was numbered 110-90-001 (Stern Flap Work Item). The Stern Flap Work Item
references two other documents relevant here, a drawing the Navy calls the Stern Flap
SCD, which specifies the details for the stern flap, and a document called Draft Marks
Ships Name & Distinguishing Marks (the Markings Drawing). (R4, tab 2 at 169-70) 4
4
Under contract clause HQ C-2-0051 SPECIFICATIONS AND
STANDARDS (NAVSEA) (AUG 1994), specifications, standards or
7
General Note 2.19 of the Stern Flap SCD states: “reinstall draft marks in
accordance with Reference 4” (R4, tab 1377 at 6220). Reference 4 is the same
Markings Drawing referenced in the Stern Flap Work Item. The Markings Drawing
depicts how the original draft marks were to be configured and installed on the vertical
surface of the transom, not how the draft marks should appear on the stern flap after it
was added to the back of the ship (tr. 3/288:8-17). Elevation 15-A of the Markings
Drawings shows a starboard elevation of the ship and states “for transom draft marks
see Det 22-G,” with an arrow pointing at an existing structure under the stern gate:
(R4, tab 1385 at Elevation 15-A, Frame 18-B). The structure at which the arrow
points was in the location where the new stern flap was to be installed. As laid out in
the Stern Flap SCD, installing the stern flap involved removing parts of the existing
structure and adding the various components making up the stern flap (R4, tab 1377).
Detail 22-G, labeled “Draft Marks on Transom P/S”, shows a set of numerals
arranged vertically 48 inches to the right of the ship’s centerline and crossing a
horizontal item labeled “Stern Gate Pipe Guard,” which was part of the existing
structure:
drawings referenced in Work Items were “zero-tier” references and
mandatory for use (R4, tab 1 at 54-55). Because the Stern Flap SCD
and Markings Drawing are referenced in the Stern Flap Work Item, they
are mandatory.
8
(R4, tab 1385 at Detail 22-G, Frame 22). “P/S” refers to port and starboard, thus
indicting that an identical set of draft marks would appear 48 inches to the left of the
ship’s centerline.
Detail 22-G references “GN 2, 3, 7 & 8,” which are general notes on the
Markings Drawing. Those notes describe the materials, sizing, and welding for
various markings, including draft marks. (R4, tab 1385). They provide in pertinent
part:
• “Calculative draft marks are to be cut from Item 1.”
Item 1 is medium steel. (R4, tab 1385 at General Note 2
and Item 1)
• “Calculative draft marks shall be block Arabic
numerals, 6” in vertical projected height” (id. at General
Note 3).
• “The bottoms of the [calculative draft mark] figures
shall correspond to multiples of one foot of draft” (id.).
• “The vertical centerline of each set of draft marks shall
be in a plane perpendicular to the ship’s centerline plane
and to the molded baseline” (id. at General Note 7).
• “Draft marks on shell and well BHDS shall be secured
by continuous fillet welding around periphery of each
figure” (id. at General Note 8). 5
5
Although MHI contends the new draft marks were larger and differently configured
than the originals (app. br. at 20, 53-54), it failed to prove they were
inconsistent with the Markings Drawing’s requirements, such as the mandate
for a “6” vertical projected height” (R4, 1387 at General Note 3). MHI also
9
The Stern Flap SCD references another document, known as the General
Specification for Overhaul of Surface Ships (GSO). 6 General Note 1.02 of the Stern
Flap SCD states “[t]his drawing is based upon the requirements of [the GSO], whose
provisions shall prevail in areas where this drawing is silent” (R4, tab 1377 at 6220).
The GSO is a first-tier reference and therefore mandatory. 7 Paragraph 603b of the
GSO explains that draft marks are required on ships “to indicate the draft above the
bottom of the keel and to determine displacement and trim” (R4, tab 2020 at 57106).
GSO paragraph 603e (Calculative Draft Marks) states: “Calculative draft marks shall
be provided, port and starboard, as near the bow, the stern, and amidships as
practicable with due regard for external fittings and the shape of the hull” (R4,
tab 1044 at 5815). 8
MHI submitted a claim to the Navy seeking $435,301.01 in compensation for
the draft mark work, consisting of $411,324.01 for eleven days of extended dry dock
charges and $24,067 of alleged extra work (R4, tab 92 at 5687-90). The contracting
officer denied the claim on the ground that the draft marks were required by the
contract and therefore MHI was responsible for the cost of providing them and any
delay was MHI’s responsibility (R4, tab 94 at 5720-21).
IV. The CPP Overheating Incident
The contract required repairs, upgrades and refurbishments to the two
Controllable Pitch Propellers (CPPs) aboard the Gunston Hall, one of which was on
the port side and the other one on the starboard side. The CPP changes the angle of
the propeller when the ship is at sea. Among the components of a CPP is the oil
failed to rebut the Navy’s evidence that the contract documents were sufficient
to determine the marks’ proper size and configuration (R4, tabs 1044, 1377,
1385, 1750; tr. 4/29:24-30:12).
6
NAVSEA S9AAO-AB-GOS-010/GSO 2016 EDITION, REVSION 09.
7
MHI does not dispute the Navy’s assertion that the GSO is a “first-tier reference,”
which the contract makes mandatory along with “zero-tier references” (R4, tab
1 at 54-55). Nonetheless, it argues that the GSO was “not part of item 110-90-
001” and therefore “not applicable” (app. reply br. at 9). For this it relies on
imprecise testimony from witnesses who were not asked to explain the basis for
their understanding (app. br. at 18). We find that testimony to be of little
weight. Because the Stern Flap SCD specifically references the GSO, we find
it is a mandatory, first-tier reference. In any event, even as a lower-tier
reference, the GSO would remain relevant as guidance (R4, tab 1 at 54-55).
8
Although the GSO was not entered into the record, the Navy relies on quotations and
descriptions of it from other record documents. Because MHI has not objected
to this approach or disputed the accuracy of those excerpts, we accept them as
accurate.
10
distribution box, which sends hydraulic pressure to the valve rod inside the propeller
shaft. (Tr. 3/43:21-46:24; R4, tab 1387 at 15224-27, 15620)
MHI was required to conduct an operational test of the oil distribution box.
This requirement appears in Work Item 245-12-001, section 3.9. That work item is
not labelled as “Drydock Required,” unlike some other Work Items related to the CPP
work. (R4, tab 2 at 1743-45). On February 25, 2020, the day before scheduled
undocking, MHI conducted an operational test of the oil distribution box for the port
CPP system that failed because system pressure could not be attained. Later that day,
an overheating incident occurred on the port CPP system. (R4, tab 1065)
No eyewitnesses to the incident testified at the hearing. Various documents in
the record purport to describe what happened but all but two of them are based either
on what the authors were told by unknown others or are speculation. The two
exceptions are reports authored by Yancey Wisenbaker, a representative of Rolls-
Royce, the system’s original equipment manufacturer (OEM). Mr. Wisenbaker was
present to oversee the test as the OEM representative that MHI was required to provide
to supervise the test (R4, tabs 2 at 1743-45, 624 at 28279-80, 1069).
Mr. Wisenbaker’s first report, dated February 25, 2020, primarily reports what the
representative was told by Gunston Hall crewmembers and notes that the details were
“not witnessed by Rolls Royce” (R4, tab 1069 at 5746). The second Rolls-Royce
report, dated March 6, 2020, is more detailed and appears to be largely based on the
representative’s personal knowledge (R4, tab 624 at 28279-80). Thus, the only first-
hand account of what occurred is the second Rolls-Royce report, which we find is the
best evidence in the record of what occurred.
In preparation for the operational test of the port CPP system, the oil needed to
be heated (see tr. 3/54:25-55:8). Ship crewmembers (“ship’s force,” in the parlance)
turned on the sump heaters to begin warming the oil. 9 MHI was not required to, and
did not, work on the sump heaters as part of its contract work (tr. 1/155:7-158:8). The
test was postponed because of a problem with the system pressure. The system was
not immediately turned off, however, because the Navy’s Chief Engineer wanted the
crew to get some experience logging information about the system. Mr. Wisenbaker
also wanted to continue setting the pressures on the port system later that day, after
attending to some work relating to the starboard CPP system. (R4, tab 624 at 28279-
80)
With the sump heaters still running, Mr. Wisenbaker moved to the starboard
system, while the ship’s crew monitored the port system. Upon returning to the port
side some time later, Mr. Wisenbaker and the Navy Chief Engineer confirmed that the
9
During such a test, the ship equipment is operated by members of the ship’s force,
under the direction of the contractor (tr. 3/207:6-8, 215:20-24).
11
port system was operating correctly and the oil had warmed appropriately. At that
point, Mr. Wisenbaker instructed the Navy personnel to shut down the system and he
witnessed the Navy Chief Engineer turn the switch on the sump heater controller. (R4,
tab 624 at 28279)
Mr. Wisenbaker returned to the starboard side. While there, a ship
crewmember came in and reported oil leaking in the location of the port CPP system.
He then heard an alarm go off and a ship announcement that there was white smoke in
that location, followed by another stating that the smoke was from a faulty sump
heater in the CPP sump. Meanwhile, crew members were reporting to the
representative that the sump heater gaskets were leaking hot oil and they could hear
the oil boiling in the sump. Mr. Wisenbaker went to the port side CPP system, saw
some remaining white smoke in the air and oil in the bilge around the sump heaters.
The pump strainers were hot to the touch. The system was not operating at that time.
(R4, tab 624 at 28279-80)
Mr. Wisenbaker sought guidance from Rolls-Royce engineering, who
recommended that the oil be changed, the system re-tested with the new oil, and the
pump checked for damage. Mr. Wisenbaker passed these recommendations on to CSI,
along with a recommendation to renew the sump heater gaskets that had reportedly
been leaking. (Id.) He also relayed what he had been told by ship’s force that day but
had not witnessed himself, which included:
1. The engine room filled with white smoke.
2. The sump heaters were found left on.
3. The sump heaters were turned off.
4. The sump tank was leaking hot oil from the sump
heater gasket.
5. The oil could be heard boiling.
6. The HOPM 10 standby pump was started to cool the oil
for an unknown time period.
7. The HOPM standby pump was shut down once the
temperature on the thermometer spiked at 160 degrees.
8. The bypass valve was open during the operation of the
standby pump.
(R4, tab 1069 at 5745-46)
The day after the incident, February 26, 2020, CSI submitted a CFR to MHI
regarding the incident, which MHI submitted to the Navy on February 27 (R4,
tab 1065). The CFR reported that the operational test on February 25, had failed and
10
Hydraulic oil power module (see R4, tab 1387 at 15243).
12
described the overheating incident that occurred later that day. Its description of the
incident largely tracked with Mr. Wisenbaker’s report and noted that the sump heaters
“may have inadvertently been left energized after the earlier [operational test].” (Id.)
The CFR said that the incident would delay the undocking scheduled for February 27,
2020, but did not say why.
In another CFR on February 26, which MHI passed on to the Navy on
February 27, CSI relayed Mr. Wisenbaker’s first report and Rolls-Royce’s
recommendations, which included new oil and new sump heater gaskets. It requested
that the Navy issue an RCC for the recommended actions. The Navy, after consulting
with its own internal experts and testing the oil, disagreed with the recommendation to
replace the oil and directed MHI on February 28 “to proceed with CPP testing using
existing oil in the system.” (R4, tab 1068 at 5849) The Navy response noted that the
Chief Engineer intended to use the ship’s on-board purifier to renovate the oil when
the ship was in the water (see tr. 3/65:5-23). The Navy response did not address the
recommendation to replace the sump heater gaskets (R4, tab 1068 at 5849).
By this time, the February 27 undocking milestone had been missed and the
ship was still in drydock. The undocking eventually occurred on March 12, 2020 (R4,
tab 1777). We find that the CPP overheating incident and the issues surrounding it did
not cause the undocking delay. While it did delay the reperformance of the oil
distribution box operational test while the parties addressed whether to replace the oil
(which was resolved on February 28), that test was not required to be performed in
drydock and could have been performed when the ship was in the water. All of the
CFRs and responses prior to undocking relating to the overheating incident are
designated as being in connection with Work Item 245-12-001, section 3.9, which
refers to the operational test for the port oil distribution box (R4, tab 2 at 1743-45).
Under the contract, that test did not need to be completed before the ship could be
taken out of dry dock (R4, tab 12 at 5372; tab 480 at sheet MRL, row 17254, column
AM (showing the Key Event for this test is PCD); tab 1410 at 21807-08 (Test and
Inspection Plan (TIP) requirements), 22129 (definition of PCD), 22197 (Master
Requirements List).
On March 2, MHI passed to the Navy another CFR from CSI relating to the oil
distribution box operational test for the port CPP system and the February 25
overheating incident. CSI again requested an RCC to replace the oil as Rolls-Royce
recommended and noted that the Navy had not responded to the recommendation to
replace the sump heater gaskets. The CFR did not say that the oil issue was preventing
undocking. PM Samonte responded the same day, stating that the Navy stood by its
prior decision and that MHI should “[p]roceed with testing using existing oil.” His
response said nothing about replacing the gaskets. (R4, tab 1075 at 14591-92)
13
CSI performed the operational test again on March 3 and reported to MHI that
it was satisfactory but that certain conditions, including leaking sump tank heaters,
required repair. CSI recommended the issuance of an RCC to, among other things,
replace the sump heater gaskets. (R4, tab 1089) MHI passed the recommendation on
to the Navy. PM Samonte’s March 6 response rejected the request for an RCC but
directed MHI to make the recommended corrections and provide a report (R4,
tab 1088).
On March 9, CSI again recommended that the oil in the port CPP system should
be replaced, which MHI passed on to the Navy (R4, tabs 1103-04). Again, there was
no assertion that the issue was delaying the undocking. PM Samonte reaffirmed the
Navy’s prior rejections of that recommendation. He also reiterated his March 6
directive to correct the issues identified after the March 3 oil distribution box
operational test, which included replacing the sump heater gaskets. (R4, tab 1103)
After the ship left drydock on March 12, 2020, the oil was purified using the ship’s
onboard purifier (tr. 3/78:2-20).
As detailed below, MHI continued to notify the Navy of oil leaks at the sump
pump heaters for the port CPP system and continued to clean up the leaking oil. The
evidence indicates, and we find, that the leaks were caused by sump heater gaskets
damaged as a result of the February 25 overheating incident. There is no evidence that
the Navy’s decision not to replace the oil in the system as MHI had recommended
contributed to the oil leaks.
On March 28, a CSI CFR reported oil in a void in the vicinity of the port CPP
sump. After inspection, CSI concluded that oil was leaking from the sump heater
gaskets “as previously reported in several CFR’s” (R4, tab 1150). CSI recommended
an RCC to clean up the oil, inspect the pipes and hoses and submit a report with any
repair recommendations. PM Samonte rejected the request for an RCC and instead
again directed MHI to proceed with the corrections of the issues identified after the
March 3 test, which included replacing the sump heater gaskets. (R4, tab 1149
at 5818)
CSI submitted another CFR on April 22, 2020, relaying a report from Rolls-
Royce following an operational test of the port CPP standby pump. The report was
from David Mason, who apparently had replaced Mr. Wisenbaker as the OEM
representative from Rolls-Royce. The report indicated that the test revealed evidence
of loss of oil in the system, that there was oil flooding the bilge area around the sump
heaters as a result of leaking sump heater gaskets, requiring repeated cleanups. The
report stated that the leaking oil gaskets must be corrected to ensure the reliability and
integrity of the system and recommended removing the leaking sump heaters to
“inspect and replace the gaskets.” (R4, tab 1178) MHI requested an RCC to follow
those recommendations. PM Samonte did not concur. His response indicated that he
14
believed any leakage was a result of the overheating incident in February and that MHI
was responsible for that incident and therefore should bear the cost of fixing it. He
directed MHI to “provide way ahead on how to correct discrepancies.” (R4, tab 1177
at 5831) CSI submitted another CFR a day later that included photographs of oil
leakages and recommended an RCC to clean up the leaking oil and make the repairs
necessary to stop the leakage (R4, tab 1183 at 5839). PM Samonte again denied the
RCC and referred MHI to his response to the prior CFR, which directed MHI to
propose a way to correct the discrepancies (R4, tab 1182).
At some point after this, the leaking gaskets were addressed and the leaking
stopped (tr. 1/153:25-54:18). On September 17, 2020, MHI submitted Rolls-Royce’s
report indicating that the work on the CPP system was complete and all requirements
had been satisfied. The Navy accepted the report. (R4, tab 1200)
MHI submitted a request for equitable adjustment to the Navy dated
September 22, 2020. Among other things, it sought $120,152 in compensation for
extra costs (including for oil leakage cleanups) and a six-day undocking delay arising
from the CPP overheating incident (R4, 624 at 28277-82). When the Navy’s
contracting officer asked MHI for a breakdown of the claimed costs, MHI responded
by email on April 7, 2021, that previous RCCs “took care of everything except
docking time related to th